using HH.WCS.Mobox3.NFLZ.device;
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using HH.WCS.Mobox3.NFLZ.dispatch;
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using HH.WCS.Mobox3.NFLZ.util;
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using HH.WCS.Mobox3.NFLZ.wms;
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using Newtonsoft.Json;
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using System;
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using System.Collections.Generic;
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using System.Linq;
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using System.Threading;
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namespace HH.WCS.Mobox3.NFLZ.process
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{
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/// <summary>
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/// 设备信号处理，主要是tcp信号，我们做server被动接收信号来处理，根据项目定制的
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/// </summary>
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internal class DeviceProcess
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{
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private static Dictionary<string, statemodel> LineState = new Dictionary<string, statemodel>();
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public class statemodel
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{
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public string status { get; set; }
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public DateTime modify { get; set; }
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}
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internal static void Analysis(string data, string ip) {
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if (data.Length >= 6) {
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//去掉消息头3F 00
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data = data.Substring(4);
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//Console.WriteLine($"{ip}-{data}");
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var plc = Settings.deviceInfos.Where(a => a.address == ip && a.enable == 1).FirstOrDefault();
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if (plc != null) {
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LinZhiAnalysisDeviceChange(data, plc);
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}
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else {
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Console.WriteLine($"TCP信号处理：未查询到IP为{ip}的数据，请检查deviceInfo配置中心是否存在该IP的数据！");
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}
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}
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}
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/// <summary>
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/// 农夫林芝不同项目设备特殊处理
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/// </summary>
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/// <param name="data"></param>
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/// <param name="plc"></param>
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/// <exception cref="NotImplementedException"></exception>
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private static void LinZhiAnalysisDeviceChange(string data, Settings.deviceInfo plc)
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{
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if (plc.deviceType == 1) AnalysisDoor(data, plc);//自动门处理
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if (plc.deviceType == 2) LinZhiAnalysisProductLine(data, plc);//输送线处理 -- 成品下线
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if (plc.deviceType == 3) LinZhiAnalysisProductLine(data, plc);//输送线处理 -- 空托上线
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if (plc.deviceType == 4) LinZhiAnalysisPreform(data, plc);//瓶坯机
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if (plc.deviceType == 5) LinZhiAnalysisPGDump(data, plc);//瓶盖翻斗机
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if (plc.deviceType == 6) LinZhiAnalysisPPDump(data, plc);//瓶坯翻斗机
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}
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private static void LinZhiAnalysisProductLine(string data, Settings.deviceInfo plc)
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{
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LogHelper.Info($"{plc.deviceName}-{plc.address}-{data}", "输送线");
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if (LineState.Keys.Contains(plc.TN_Location[0]))
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{
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LineState[plc.TN_Location[0]].status = data;
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LineState[plc.TN_Location[0]].modify = DateTime.Now;
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}
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else
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{
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LineState.Add(plc.TN_Location[0], new statemodel { status = data, modify = DateTime.Now });
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}
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//状态1 满托下线或空托上线，具体任务类型需要根据TCP消息位数判断 11-满托下线 21-空托上线
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//满托下线：需要根据物料，品相，批次入库 空托上线：空托是否单独存在空托库区，待确定
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//不同产线下线库区不同，部分产线下线库区相同，但有先后顺序
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//下线库区先后顺序：入库区域顺序：3-6-2-5-4-1
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//B1~B6 双托下线--可能存在尾托为单托的情况--尾托(单托)人工PDA下发(入零头库)----满托下线
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//B1~B5 单托上线 B6 双托上线------------------------------------------------空托上线
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if (data.Length == 4)
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{
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if (data.Substring(0, 4) == "1220")
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{
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//满托下线
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ConveryInfoFull(plc, plc.TN_Location[0]);
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}
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if (data.Substring(0, 4) == "1021")
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{
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//空托上线
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ConveryInfoEmpty(plc, plc.TN_Location[0]);
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}
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}
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}
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/// <summary>
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/// 输送线空托上线
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/// </summary>
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/// <param name="plc"></param>
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/// <param name="location"></param>
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private static void ConveryInfoEmpty(Settings.deviceInfo plc, string location)
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{
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//try
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//{
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// if (location != "")
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// {
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// if (LocationHelper.CheckLocFree(location))
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// {
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// var db = new SqlHelper<object>().GetInstance();
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// bool flag = true;
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// var cgInfo = db.Queryable<CGTTable>().Where(a => a.Bit == location).First();
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// if (cgInfo != null)
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// {
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// if (cgInfo.time.AddSeconds(5) > DateTime.Now)
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// {
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// flag = false;
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// }
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//
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// }
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// if (flag)
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// {
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// LogHelper.Info($"输送线：{plc.deviceName}, {location}补空信号 查询工单", "输送线");
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// var workorder = WCSHelper.GetLinZhiWorkOrder(plc.deviceName);
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// if (workorder != null && workorder.S_WorkState.Trim() == "执行中")
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// {
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// LogHelper.Info($"输送线：{plc.deviceName}, {location}下线信号 找到工单", "输送线");
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// ProductLineempty(plc, location, workorder);
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// }
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// else
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// {
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// LogHelper.Info($"输送线：{plc.deviceName} ,{location}下线信号 未找到工单", "输送线");
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// }
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// }
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// }
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// else
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// {
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// LogHelper.Info($"输送线：{plc.deviceName} 当前位置{location}有任务，不可触发空托上线", "输送线");
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// }
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// }
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//}
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//catch (Exception ex)
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//{
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// Console.WriteLine($"输送线呼叫空托异常! 异常信息={ex.Message}");
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//}
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}
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/// <summary>
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/// 输送线满托下线
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/// </summary>
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/// <param name="plc"></param>
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/// <param name="location"></param>
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private static bool ConveryInfoFull(Settings.deviceInfo plc, string location)
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{
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var result = false;
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try
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{
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if (location != "")
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{
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//取满，需要根据工单以及产线信息，判断当前产线应该下发到哪个库区，以及是什么托盘类型下线
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if (LocationHelper.CheckLocFree(location))
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{
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var db = new SqlHelper<object>().GetInstance();
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LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location} 查询工单", "输送线");
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//1.查询当前产线工单信息
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var workOrder = WCSHelper.GetLinZhiWorkOrder(plc.deviceName);
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if (workOrder != null)
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{
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//workOrder.S_BatchNo = DateTime.Now.ToString("yyyy-MM-dd");
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//db.Updateable(workOrder).UpdateColumns(a => new { a.S_BatchNo }).ExecuteCommand();
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//
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//workOrder = WCSHelper.GetLinJiangWorkOrder(plc.deviceName);
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string DeviceStartTime = DateTime.Now.ToString();//当前设备第一次收到下线信号时间
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string TrayCode = "";//托盘编码--多个编码用 英文逗号隔开
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string BatchNo = string.IsNullOrEmpty(workOrder.S_BatchNo) ? "" : workOrder.S_BatchNo.Trim();//批次号
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string ItemLayer = string.IsNullOrEmpty(workOrder.S_ItemLayer) ? "" : workOrder.S_ItemLayer.Trim();//物料层数
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string ItemTrayType = workOrder.S_TrayType;//货物大小板--大板、小板、集化板(托盘类型需要变动)
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string StartBit = plc.TN_Location[0];
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string workNo = "";
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//以下三个字段暂未使用
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//string EndBit = "";
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//string StartLayer = "1";//生产下线-起点层数默认为1
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//string EndLayer = "";
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//产线下线流程----正常流程下线
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if (workOrder.S_ORDER_TYPE.Trim() != "无码入库")
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{
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bool full = true;
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//判断当前货位是否存在托盘，如果存在则 无需从托盘信息中间表获取
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var trayInfo = db.Queryable<LocCntrRel>().Where(a => a.S_LOC_CODE == StartBit).ToList();
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if (trayInfo.Count() > 0)
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{
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BatchNo = workOrder.S_BatchNo.Trim();
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ItemLayer = workOrder.S_ItemLayer.Trim();
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trayInfo.ForEach(a =>
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{
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TrayCode = TrayCode + a.S_CNTR_CODE + ",";
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workNo = a.S_SRC;
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});
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}
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else
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{
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//2.获取设备第一次下线时间
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bool IsTime = true;
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DeviceStartTime = ConveryInfoFullTwo(plc, DeviceStartTime);
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if (IsTime)
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{
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//3.处理 工单信息表数据--托规、批次号、物料层数
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full = ConveryInfoFullThree(plc, location, workOrder, DeviceStartTime, ref TrayCode, ref BatchNo, ref ItemLayer, ref workNo);
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}
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else full = false;
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}
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if (full)
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{
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//5.正常产线下线
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ProductLineFull(plc, location, workOrder, TrayCode, BatchNo, ItemLayer, ItemTrayType, StartBit, workNo);
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}
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else LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，托盘信息存在异常，请查询异常日志！", "输送线");
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}
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//无码入库流程----人工创建工单时----工单类型 应选择 无码入库
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else
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{
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//判断当前设备口是否存在托盘(任务未取货完成，托盘还是绑定在设备口的)，有沿用，无生成新托盘
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var trayInfo = db.Queryable<LocCntrRel>().Where(a => a.S_LOC_CODE == location).ToList();
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if (trayInfo.Count() == 0) TrayCode = Guid.NewGuid().ToString("N") + "," + Guid.NewGuid().ToString("N");
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else
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{
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TrayCode = "";
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trayInfo.ForEach(a => { TrayCode = TrayCode + "," + a.S_CNTR_CODE.Trim(); });
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}
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LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location} 无码入库！", "输送线");
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Console.WriteLine($"输送线：{plc.deviceName} 下线信号：{location} 无码入库！");
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ProductLineFull(plc, location, workOrder, TrayCode, BatchNo, ItemLayer, workOrder.S_TrayType, StartBit, workOrder.S_WorkNo);
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}
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}
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else LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location} 未找到工单", "输送线");
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}
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else LogHelper.Info($"输送线：{plc.deviceName} 当前位置{location}有任务，不可触发满托下线", "输送线");
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}
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}
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catch (Exception ex)
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{
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LogHelper.Info($"输送线处理异常：{ex.Message}", "输送线");
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}
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return result;
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}
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private static void ProductLineFull(Settings.deviceInfo plc, string location, LinZhiWorkOrder workOrder, string TrayCode, string BatchNo, string ItemLayer, string ItemTrayType, string StartBit, string workNo = "", bool ProType = true)
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{
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//5.根据配置文件获取当前产线优先下发库区，再连同物料、大小板、批次，获取此库区 可用货位
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// 遍历库区查询-判断排锁-表名： RowLock
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var creResult = false;
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LogHelper.Info($"输送线：{plc.deviceName} 查询入库终点货位", "输送线");
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////Console.WriteLine($"输送线：{plc.deviceName} 查询入库终点货位");
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//string ItemNameLayer = workOrder.S_ItemCode.Trim() + workOrder.S_ItemLayer.Trim();
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//var PriProLineInfo = Settings.GetDaMingShanPriProLineList().Where(a => a.deviceName == plc.deviceName && a.ItemTrayType == "满" && a.ItemName == workOrder.S_ItemCode.Trim()).FirstOrDefault();
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var db = new SqlHelper<object>().GetInstance();
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LogHelper.Info($"itemtrayType：{ItemTrayType}");
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var ipl = db.Queryable<itemPrecedenceLine>().Where(a => a.S_ITEM_CODE == workOrder.S_ItemCode.Trim() && a.S_TRAY_TYPE.Trim() == ItemTrayType.Trim()).OrderByDescending(a => a.S_PRIORITY).ToList();
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if (ipl.Count() > 0)
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{
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if (ProType)
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{
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LogHelper.Info($"输送线：{plc.deviceName} 查询到表数据", "输送线");
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////Console.WriteLine($"输送线：{plc.deviceName} 查询到配置文件");
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for (int i = 0; i < ipl.Count(); i++)
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{
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string areaCode = ipl[i].S_AREA_CODE;
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if (!creResult) creResult = TaskProcess.LinZhiPlcTask(StartBit, "成品下线", TrayCode, areaCode, workOrder.S_ItemCode.Trim(), BatchNo, ItemLayer, ItemTrayType, plc.deviceName, true, workNo);
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}
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}
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else
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{
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for (int i = 0; i < ipl.Count(); i++)
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{
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string areaCode = ipl[i].S_AREA_CODE;
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if (!creResult) creResult = TaskProcess.LinZhiPlcTask(StartBit, "零头下线", TrayCode, areaCode, workOrder.S_ItemCode.Trim(), BatchNo, ItemLayer, ItemTrayType, plc.deviceName, true, workOrder.S_WorkNo.Trim());
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}
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}
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if (creResult)
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{
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LogHelper.Info("绑定托盘表和托盘物料表");
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//任务创建成功 绑定起点托盘表，托盘物料表
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TaskProcess.BindLocCntr(StartBit, TrayCode, workOrder.S_ItemCode.Trim(), BatchNo, workNo, ItemLayer);
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}
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}
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else LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location} 未获取到当前产线的优先下线库区 itemPrecedenceLine 数据。该物料不存在：{workOrder.S_ItemCode.Trim()}", "输送线");
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}
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private static bool ConveryInfoFullThree(Settings.deviceInfo plc, string location, LinZhiWorkOrder workOrder, string DeviceStartTime, ref string TrayCode, ref string BatchNo, ref string ItemLayer, ref string workNo)
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{
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bool result = true;
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var db = new SqlHelper<object>().GetInstance();
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//3.从 富勒托盘信息中间表 获取 dateTime < DeviceStartTime 的数据 ChunAnTrayInfo
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// 有两条：进入第 3-1 步
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// 小于两条：异常-连接 报警器 进行声光报警
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//3-1.判断托盘信息中 托规、批次号、物料层数 是否有值---------根据 托规 判断当前托盘是否为零头
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// 有值：判断当前值是否与 工单信息 相同，不同代表 当前产线切换了生产类型或首次下线，需同步更新 工单信息
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// 无值：判断工单是否存在对应值，不存在 即 异常
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if (!string.IsNullOrEmpty(DeviceStartTime))
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{
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var trayTableInfo = WCSHelper.GetLinZhiTrayInfoList(DeviceStartTime, plc.deviceName);
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if (trayTableInfo != null)
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{
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if (trayTableInfo.Count == 2)// || trayTableInfo.Count == 1
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{
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workNo = trayTableInfo[0].workNo;
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LogHelper.Info($"输送线：获取当前下线时间前的两个托盘数据，按时间升序。产线号：{plc.deviceName},下线时间：{DeviceStartTime}.", "输送线");
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trayTableInfo = db.Queryable<LinZhiTrayInfo>().Where(a => Convert.ToDateTime(a.dateTime.Trim()) < Convert.ToDateTime(DeviceStartTime) && a.deviceName == plc.deviceName).OrderBy(a => a.dateTime).Take(2).ToList();
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LogHelper.Info($"输送线：获取当前下线时间前的两个托盘数据为：{JsonConvert.SerializeObject(trayTableInfo)}。{plc.deviceName},下线时间：{DeviceStartTime}.", "输送线");
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string trayCode = ""; string batchNo = ""; string itemLayer = "";
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//1-首先判断工单 托规、批次号、物料层数 三个参数是否有值
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// 有值：判断和当前值是否相同，不同 即 更新 UpdateWorkInfo
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// 无值：更新工单对应信息
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trayTableInfo.ForEach(a =>
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{
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trayCode = trayCode + "," + a.trayCode;
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string TrayRule = "";
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string UpdateWorkOn = "";//更新工单信息开关 默认为空 1-需要更新 托规、批次号、物料层数 信息
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//生产下线：首托下线 必须 传输全部信息-托规、批次号、物料层数；否则 第一托就无法下线
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// 之后如果缺少信息，可以从工单获取
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//工单初始状态：托规、批次号、物料层数 必然有一个值为空；后续会一直有值
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Console.WriteLine($"更改工单托盘数据：工单号：{workOrder.S_WorkNo},托规：{a.trayRule},批次号：{a.batchNo},物料层数：{a.itemLayer}");
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if (string.IsNullOrEmpty(workOrder.S_TrayRules) || string.IsNullOrEmpty(workOrder.S_BatchNo) || string.IsNullOrEmpty(workOrder.S_ItemLayer))
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{
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WCSHelper.UpdateWorkInfo(workOrder, a.trayRule, a.batchNo, a.itemLayer);
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batchNo = a.batchNo; itemLayer = a.itemLayer;
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}
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//处理 当前托盘 托规、批次号、物料层数 信息
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ConveryInfoFullThreeS(plc, location, a, workOrder, DeviceStartTime, ref batchNo, ref itemLayer, ref TrayRule, ref UpdateWorkOn);
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if (UpdateWorkOn == "1") WCSHelper.UpdateWorkInfo(workOrder, TrayRule, batchNo, itemLayer);
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//零头物料判断
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//if (TrayRule != a.trayNum)
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//{
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// result = false;
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// LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，生产下线-当前物料箱数：{a.itemLayer}与标准托规：{TrayRule}不符，标准托规信息异常！", "输送线");
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// //正常下线-不是整托下线 连接报警器 报警
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// Console.WriteLine($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，生产下线-当前物料箱数：{a.itemLayer}与标准托规：{TrayRule}不符，标准托规信息异常！");
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// SendErrorTcpMsg(plc, DeviceStartTime);
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//}
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});
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var trayAll = WCSHelper.GetLinJiangTrayInfoAllList(plc.deviceName);
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if (trayTableInfo.Count != trayAll.Count && trayTableInfo.Count == 1)
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{
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result = false;
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LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，第一次下线时间之前只获得{trayTableInfo.Count}条托盘信息，记录托盘信息为{trayAll.Count}条，托盘信息异常！", "输送线");
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//连接报警器 进行异常报警
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Console.WriteLine($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，第一次下线时间之前只获得{trayTableInfo.Count}条托盘信息，记录托盘信息为{trayAll.Count}条，托盘信息异常！");
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SendErrorTcpMsg(plc, DeviceStartTime);
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db.Deleteable<LinZhiDeviceState>().Where(a => a.DeviceName == plc.deviceName).ExecuteCommand();
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}
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TrayCode = trayCode; BatchNo = batchNo; ItemLayer = itemLayer;
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}
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else
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{
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result = false;
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LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，第一次下线时间之前只获得{trayTableInfo.Count}条托盘信息，托盘信息异常！", "输送线");
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//连接报警器 进行异常报警
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Console.WriteLine($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，第一次下线时间之前只获得{trayTableInfo.Count}条托盘信息，托盘信息异常！");
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SendErrorTcpMsg(plc, DeviceStartTime);
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db.Deleteable<LinZhiDeviceState>().Where(a => a.DeviceName == plc.deviceName).ExecuteCommand();
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}
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}
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else
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{
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result = false;
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LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，第一次下线时间之前只获得{trayTableInfo.Count}条托盘信息，托盘信息异常！", "输送线");
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SendErrorTcpMsg(plc, DeviceStartTime);
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db.Deleteable<LinZhiDeviceState>().Where(a => a.DeviceName == plc.deviceName).ExecuteCommand();
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}
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}
|
else LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location} ,DeviceStartTime 设备第一次下线时间为空，程序异常！", "输送线");
|
return result;
|
}
|
|
/// <summary>
|
/// 输送线托盘信息异常-向输送线发送异常信号
|
/// 1、下线时间前的托盘数小于2
|
/// 2、托规不等于当前数量
|
/// </summary>
|
/// <param name="plc"></param>
|
public static void SendErrorTcpMsg(Settings.deviceInfo plc, string deviceStartTime)
|
{
|
if (DateTime.Now >= Convert.ToDateTime(deviceStartTime)) PlcHelper.SendHex(plc.address, "3F00600d0a");
|
}
|
|
private static void ConveryInfoFullThreeS(Settings.deviceInfo plc, string location, LinZhiTrayInfo a, LinZhiWorkOrder workOrder, string DeviceStartTime, ref string BatchNo, ref string ItemLayer, ref string TrayRule, ref string UpdateWorkOn)
|
{
|
if (string.IsNullOrEmpty(a.trayRule))
|
{
|
//传输缺少 标准托规信息，需要从工单获取
|
if (!string.IsNullOrEmpty(workOrder.S_TrayRules)) TrayRule = workOrder.S_TrayRules;
|
else LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，托盘信息表无标准托规信息且工单:{workOrder.S_WorkNo}也没有标准托规信息，标准托规信息异常！", "输送线");
|
}
|
else
|
{
|
//中途切换了 生产物料，需要更新 工单信息
|
if (workOrder.S_TrayRules != a.trayRule)
|
{
|
TrayRule = a.trayRule;
|
UpdateWorkOn = "1";
|
}
|
else TrayRule = a.trayRule;
|
}
|
if (string.IsNullOrEmpty(a.batchNo))
|
{
|
//传输缺少 批次号信息，需要从工单获取
|
if (!string.IsNullOrEmpty(workOrder.S_BatchNo)) BatchNo = workOrder.S_BatchNo;
|
else LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，托盘信息表无批次号信息且工单:{workOrder.S_WorkNo}也没有批次号信息，批次号信息异常！", "输送线");
|
}
|
else
|
{
|
//中途切换了 生产物料，需要更新 工单信息
|
if (workOrder.S_BatchNo != a.batchNo)
|
{
|
BatchNo = a.batchNo;
|
UpdateWorkOn = "1";
|
}
|
else BatchNo = a.batchNo;
|
}
|
if (string.IsNullOrEmpty(a.itemLayer))
|
{
|
//传输缺少 批次号信息，需要从工单获取
|
if (!string.IsNullOrEmpty(workOrder.S_ItemLayer)) ItemLayer = workOrder.S_ItemLayer;
|
else LogHelper.Info($"输送线：{plc.deviceName} 下线信号：{location},下线时间：{DeviceStartTime}，托盘信息表无物料层数信息且工单:{workOrder.S_WorkNo}也没有物料层数信息，物料层数信息异常！", "输送线");
|
}
|
else
|
{
|
//中途切换了 生产物料，需要更新 工单信息
|
if (workOrder.S_ItemLayer != a.itemLayer)
|
{
|
ItemLayer = a.itemLayer;
|
UpdateWorkOn = "1";
|
}
|
else ItemLayer = a.itemLayer;
|
}
|
}
|
|
|
private static string ConveryInfoFullTwo(Settings.deviceInfo plc, string DeviceStartTime)
|
{
|
//2.获取当前产线 设备中间表 对应信息 LinJiangDeviceState
|
//2-1.有数据，判断当前是否为第一次收到下线信号
|
// 第一次：更新 DeviceState = 1，DeviceStartTime = 当前时间
|
// 第N次：判断当前 DeviceState 是否为1，不为1，更新 DeviceState 以及 DeviceStartTime
|
//2-2.无数据，插入 DeviceName ，DeviceState = 1，DeviceStartTime = 当前时间 数据
|
//任务创建成功会删除此表数据
|
|
var db = new SqlHelper<object>().GetInstance();
|
var workInfo = db.Queryable<LinZhiWorkOrder>().Where(a => a.S_PLineNo == plc.deviceName && a.S_ORDER_TYPE == "产线下线" && a.S_WorkState == "执行中").First();
|
if (workInfo != null)
|
{
|
var deviceTableInfo = WCSHelper.GetLinJiangDeviceState(plc.deviceName);
|
if (deviceTableInfo != null)
|
{
|
if (deviceTableInfo.DeviceState.Trim() != "1")
|
{
|
WCSHelper.UpdateLinJiangDeviceState(deviceTableInfo, "1", DeviceStartTime);
|
//isTime = false;
|
}
|
else
|
{
|
DeviceStartTime = deviceTableInfo.DeviceTime;
|
}
|
}
|
else
|
{
|
DateTime dateTime = Convert.ToDateTime(DeviceStartTime).AddMinutes(1);
|
DeviceStartTime = dateTime.ToString();
|
WCSHelper.LinJiangInsertDeviceState(new LinZhiDeviceState
|
{
|
DeviceName = plc.deviceName,
|
DeviceTime = DeviceStartTime,
|
DeviceState = "1"
|
});
|
}
|
}
|
return DeviceStartTime;
|
}
|
|
/// <summary>
|
/// 瓶坯翻斗机空托下线
|
/// </summary>
|
/// <param name="data"></param>
|
/// <param name="plc"></param>
|
/// <exception cref="NotImplementedException"></exception>
|
private static void LinZhiAnalysisPPDump(string data, Settings.deviceInfo plc)
|
{
|
LogHelper.Info($"瓶坯翻斗机，查询任务终点：{plc.TN_Location[0]}");
|
if (LineState.Keys.Contains(plc.TN_Location[0]))
|
{
|
LogHelper.Info("瓶坯翻斗机包含该任务终点");
|
LineState[plc.TN_Location[0]].status = data;
|
LineState[plc.TN_Location[0]].modify = DateTime.Now;
|
}
|
else
|
{
|
LogHelper.Info("瓶坯翻斗机未包含该任务终点");
|
LineState.Add(plc.TN_Location[0], new statemodel { status = data, modify = DateTime.Now });
|
}
|
LogHelper.Info($"{plc.deviceName}-{plc.address}-{data}", "瓶坯翻斗机");
|
var db = new SqlHelper<object>().GetInstance();
|
var workInfo = db.Queryable<LinZhiBCPWorkOrder>().Where(a => a.S_PLineNo == plc.deviceName).First();
|
if (workInfo != null && workInfo.S_WorkState == "执行中")
|
{
|
LogHelper.Info($"查询到执行中的工单，工单类型：{workInfo.S_PLineNo}");
|
string startArea = "";
|
string fullTaskType = "";
|
string emptyTaskType = "";
|
if (workInfo.S_UsingNow == "Y")
|
{
|
LogHelper.Info("即产即用工单");
|
//即产即用在起点为线边
|
var bcpInfo = Settings.areaInfos.Where(a => a.areaName == "瓶胚即产满框" && a.enable == 1).FirstOrDefault();
|
if (bcpInfo != null)
|
{
|
startArea = bcpInfo.areaCode;
|
}
|
fullTaskType = "翻斗机即产满托上线（瓶坯）";
|
emptyTaskType = "翻斗机即产空托下线（瓶坯）";
|
}
|
else
|
{
|
LogHelper.Info("非即产即用工单");
|
//非即产即用起点为库区
|
string areaName = plc.deviceName.Split('-')[1].Substring(0, 1) + "号瓶胚翻斗机非即产满框";
|
var bcpInfo = Settings.areaInfos.Where(a => a.areaName == areaName && a.enable == 1).FirstOrDefault();
|
if (bcpInfo != null)
|
{
|
startArea = bcpInfo.areaCode;
|
}
|
fullTaskType = "翻斗机库存满托上线（瓶坯）";
|
emptyTaskType = "翻斗机库存空托下线（瓶坯）";
|
}
|
|
if (data.Length == 6)
|
{
|
if (data.Substring(0, 2) == "11")
|
{
|
if (LocationHelper.CheckLocFree(plc.TN_Location[0]))
|
{
|
var bit = plc.TN_Location[0];
|
LogHelper.Info($"翻斗机点位：{bit}");
|
bool flag = true;
|
var cgInfo = db.Queryable<CGTTable>().Where(a => a.Bit == bit).First();
|
if (cgInfo != null)
|
{
|
LogHelper.Info($"查询到中间表数据CGTTable：{cgInfo.Bit},{cgInfo.time}");
|
LogHelper.Info($"当前时间：{DateTime.Now}");
|
if (cgInfo.time.AddSeconds(10) > DateTime.Now)
|
{
|
flag = false;
|
}
|
}
|
else LogHelper.Info($"未查询到中间表数据CGTTable：{bit}");
|
if (flag)
|
{
|
//判断当前翻斗机是否有送过满托 S_NOTE 字段默认空字符串，满托卸货完成之后会标记为满托，空托取货完成复位为空字符串
|
Location startLoca = null;
|
var locCode = plc.TN_Location[0];
|
var plcLoca = db.Queryable<LocCntrRel>().Where(a => a.S_LOC_CODE == locCode).First();
|
if (plcLoca == null)
|
{
|
LogHelper.Info($"瓶坯翻斗机上无托盘，生成满托上线任务，瓶坯翻斗机点位：{plc.TN_Location[0]}");
|
//初始状态，无托盘，直接上满托(非即产即用需要校验 套袋完成，即产即用直接使用)
|
if (workInfo.S_UsingNow == "Y")
|
{
|
LogHelper.Info($"瓶胚即产满框 查找");
|
startLoca = getFDSXArea(db, workInfo, startArea);
|
}
|
else
|
{
|
LogHelper.Info($"瓶胚翻斗机非即产满框 查找");
|
startLoca = getFDSXArea(db, workInfo, startArea);
|
}
|
|
if (startLoca != null)
|
{
|
//创建作业
|
WMSHelper.CreateOpTask(startLoca.S_CODE, locCode, "出库", fullTaskType, startLoca.LocCntrRel.S_CNTR_CODE, "", "", workInfo.S_WorkNo);
|
}
|
}
|
else
|
{
|
LogHelper.Info($"瓶坯翻斗机上有空托盘，生成空托下线任务，瓶坯翻斗机点位：{plc.TN_Location[0]}");
|
|
//创建作业
|
WMSHelper.CreateOpTask(locCode, "", "入库", emptyTaskType, plcLoca.S_CNTR_CODE, "", "", workInfo.S_WorkNo);
|
}
|
}
|
}
|
else LogHelper.Info($"瓶坯翻斗机：{plc.deviceName} 当前位置{plc.TN_Location[0]}有任务，不可触发空托下线或满托上线任务", "瓶坯翻斗机");
|
}
|
}
|
}
|
else LogHelper.Info($"瓶坯翻斗机：{plc.deviceName} 未开启工单，不可触发满托下线", "瓶坯翻斗机");
|
}
|
|
/// <summary>
|
/// 瓶盖翻斗机空托下线 瓶盖只有非即产即用
|
/// </summary>
|
/// <param name="data"></param>
|
/// <param name="plc"></param>
|
/// <exception cref="NotImplementedException"></exception>
|
private static void LinZhiAnalysisPGDump(string data, Settings.deviceInfo plc)
|
{
|
LogHelper.Info($"{plc.deviceName}-{plc.address}-{data}", "瓶盖翻斗机");
|
|
//var doorPlc = Settings.GetDeviceInfoList().Where(a => a.address == plc.address && a.deviceType == 1 && a.enable == 1).FirstOrDefault();
|
//AnalysisDoor(data, doorPlc);
|
|
LogHelper.Info($"瓶盖翻斗机，查询任务终点：{plc.TN_Location[0]}");
|
if (LineState.Keys.Contains(plc.TN_Location[0]))
|
{
|
LogHelper.Info("瓶盖翻斗机包含该任务终点");
|
LineState[plc.TN_Location[0]].status = data;
|
LineState[plc.TN_Location[0]].modify = DateTime.Now;
|
}
|
else
|
{
|
LogHelper.Info("瓶盖翻斗机未包含该任务终点");
|
LineState.Add(plc.TN_Location[0], new statemodel { status = data, modify = DateTime.Now });
|
}
|
|
var db = new SqlHelper<object>().GetInstance();
|
var workInfo = db.Queryable<LinZhiBCPWorkOrder>().Where(a => a.S_PLineNo == plc.deviceName).First();
|
if (workInfo != null && workInfo.S_WorkState == "执行中")
|
{
|
LogHelper.Info($"查询到执行中的工单，工单类型：{workInfo.S_PLineNo}");
|
string startArea = "";
|
string fullTaskType = "";
|
string emptyTaskType = "";
|
LogHelper.Info("非即产即用工单");
|
//非即产即用起点为库区
|
var bcpInfo = Settings.areaInfos.Where(a => a.areaName == "瓶盖非即产满框" && a.enable == 1).FirstOrDefault();
|
if (bcpInfo != null)
|
{
|
startArea = bcpInfo.areaCode;
|
}
|
|
fullTaskType = "翻斗机库存满托上线（瓶盖）";
|
emptyTaskType = "翻斗机库存空托下线（瓶盖）";
|
|
if (data.Length == 6)
|
{
|
if (data.Substring(0, 2) == "11")
|
{
|
if (LocationHelper.CheckLocFree(plc.TN_Location[0]))
|
{
|
var bit = plc.TN_Location[0];
|
bool flag = true;
|
var cgInfo = db.Queryable<CGTTable>().Where(a => a.Bit == bit).First();
|
if (cgInfo != null)
|
{
|
if (cgInfo.time.AddSeconds(10) > DateTime.Now)
|
{
|
flag = false;
|
}
|
|
}
|
if (flag)
|
{
|
Location startLoca = null;
|
|
var locCode = plc.TN_Location[0];
|
var plcLoca = db.Queryable<LocCntrRel>().Where(a => a.S_LOC_CODE == locCode).First();
|
if (plcLoca == null)
|
{
|
LogHelper.Info($"瓶盖翻斗机上无托盘，生成满托上线任务，瓶盖翻斗机点位：{plc.TN_Location[0]}");
|
//初始状态，无托盘，直接上满托(非即产即用需要校验 套袋完成，即产即用直接使用)
|
startLoca = getFDSXArea(db, workInfo, startArea);
|
|
if (startLoca != null)
|
{
|
//创建作业
|
WMSHelper.CreateOpTask(startLoca.S_CODE, locCode, "出库", fullTaskType, startLoca.LocCntrRel.S_CNTR_CODE,"","",workInfo.S_WorkNo);
|
}
|
}
|
else
|
{
|
LogHelper.Info($"瓶盖翻斗机上有空托盘，生成空托下线任务，瓶盖翻斗机点位：{locCode}");
|
//创建作业
|
WMSHelper.CreateOpTask(locCode, "", "入库", emptyTaskType, plcLoca.S_CNTR_CODE,"","",workInfo.S_WorkNo);
|
}
|
}
|
}
|
else LogHelper.Info($"瓶盖翻斗机：{plc.deviceName} 当前位置{plc.TN_Location[0]}有任务，不可触发空托下线或满托上线任务", "瓶盖翻斗机");
|
}
|
}
|
}
|
else LogHelper.Info($"瓶盖翻斗机：{plc.deviceName} 未开启工单，不可触发满托下线", "瓶盖翻斗机");
|
}
|
|
public static Location getFDSXArea(SqlSugar.SqlSugarClient db, LinZhiBCPWorkOrder workInfo, string startArea)
|
{
|
Location result = null;
|
var locList = db.Queryable<Location>().Where(a => a.S_AREA_CODE == startArea && a.N_CURRENT_NUM > 0).Includes(a => a.LocCntrRel).ToList();
|
if(locList.Count > 0)
|
{
|
foreach(var a in locList)
|
{
|
if(a.S_LOCK_STATE == "无")
|
{
|
var cntrInfo = db.Queryable<LocCntrRel>().Where(b => b.S_LOC_CODE == a.S_CODE).First();
|
if(cntrInfo != null)
|
{
|
var itemInfo = db.Queryable<CntrItemRel>().Where(b => b.S_CNTR_CODE == cntrInfo.S_CNTR_CODE).First();
|
if(itemInfo != null)
|
{
|
if(itemInfo.S_ITEM_CODE == workInfo.S_ItemCode)
|
{
|
result = a;
|
break;
|
}
|
}
|
|
}
|
}
|
}
|
}
|
else
|
{
|
LogHelper.Info($"为查询到可能满托，库区编码：{startArea}");
|
}
|
return result;
|
}
|
|
/// <summary>
|
/// 瓶坯机满托下线
|
/// </summary>
|
/// <param name="data"></param>
|
/// <param name="plc"></param>
|
/// <exception cref="NotImplementedException"></exception>
|
private static void LinZhiAnalysisPreform(string data, Settings.deviceInfo plc)
|
{
|
LogHelper.Info($"{plc.deviceName}-{plc.address}-{data}", "瓶坯机");
|
var db = new SqlHelper<object>().GetInstance();
|
|
LogHelper.Info($"瓶坯机，查询任务终点：{plc.TN_Location[0]}");
|
if (LineState.Keys.Contains(plc.TN_Location[0]))
|
{
|
LogHelper.Info("瓶坯机包含该任务终点");
|
LineState[plc.TN_Location[0]].status = data;
|
LineState[plc.TN_Location[0]].modify = DateTime.Now;
|
}
|
else
|
{
|
LogHelper.Info("瓶坯机未包含该任务终点");
|
LineState.Add(plc.TN_Location[0], new statemodel { status = data, modify = DateTime.Now });
|
}
|
|
|
var workInfo = db.Queryable<LinZhiBCPWorkOrder>().Where(a => a.S_PLineNo == plc.deviceName).First();
|
if (workInfo != null && workInfo.S_WorkState == "执行中")
|
{
|
LogHelper.Info($"查询到执行中的工单，工单类型：{workInfo.S_PLineNo}");
|
string endArea = "";
|
string taskType = "";
|
if (workInfo.S_UsingNow.ToString() == "Y")
|
{
|
LogHelper.Info("即产即用工单");
|
taskType = "注塑即产满托下线（瓶坯）";
|
}
|
else
|
{
|
LogHelper.Info("非即产即用工单");
|
taskType = "注塑库存满托下线（瓶坯）";
|
}
|
//endArea = Settings.GetLinJiangBCPAreaList().Where(a => a.AreaName == "瓶坯满托" && a.Enable == "1").FirstOrDefault().AreaNo;
|
if (data.Length == 4)
|
{
|
if (data == "1122") LinZhialysisBottleCapAndPreformTwo(plc, db, workInfo, endArea, taskType, plc.TN_Location[0], "瓶坯机");
|
|
if (data == "1221") LinZhialysisBottleCapAndPreformTwo(plc, db, workInfo, endArea, taskType, plc.TN_Location[1], "瓶坯机");
|
}
|
}
|
else LogHelper.Info($"瓶坯机：{plc.deviceName} 未开启工单，不可触发满托下线", "瓶坯机");
|
}
|
|
|
/// <summary>
|
/// 注塑机下线流程
|
/// </summary>
|
/// <param name="plc"></param>
|
/// <param name="db"></param>
|
/// <param name="workInfo"></param>
|
/// <param name="endArea"></param>
|
/// <param name="taskType"></param>
|
/// <param name="deviceBit"></param>
|
/// <param name="type"></param>
|
private static void LinZhialysisBottleCapAndPreformTwo(Settings.deviceInfo plc, SqlSugar.SqlSugarClient db, LinZhiBCPWorkOrder workInfo, string endArea, string taskType, string deviceBit, string type)
|
{
|
LogHelper.Info($"{type}注塑机任务处理开始");
|
//再次判断信号
|
if (LocationHelper.CheckLocFree(deviceBit))
|
{
|
bool flag = true;
|
LogHelper.Info($"deviceBit:{deviceBit}");
|
var cgInfo = db.Queryable<CGTTable>().Where(a => a.Bit == deviceBit).First();
|
if (cgInfo != null)
|
{
|
if (cgInfo.time.AddSeconds(10) > DateTime.Now)
|
{
|
flag = false;
|
}
|
|
}
|
if (flag)
|
{
|
LogHelper.Info($"{type}{deviceBit}无任务，可触发下线任务");
|
var locInfo = db.Queryable<Location>().Where(a => a.S_CODE == deviceBit).First();
|
if(locInfo != null)
|
{
|
if(locInfo.N_CURRENT_NUM == 0)
|
{
|
LogHelper.Info($"{type}注塑机上未绑定托盘，生成空托上线任务");
|
string machine = type.Substring(0, type.Length - 1);
|
if (workInfo.S_UsingNow == "Y")
|
{
|
taskType = $"注塑即产空托上线({machine})";
|
}
|
else
|
{
|
taskType = $"注塑库存空托上线({machine})";
|
}
|
|
Location startLoca = TaskProcess.getMStartLoc(db,workInfo.S_UsingNow);
|
if (startLoca != null)
|
{
|
//创建作业
|
WMSHelper.CreateOpTask(startLoca.S_CODE, deviceBit, "出库", taskType, startLoca.LocCntrRel.S_CNTR_CODE, "", "", workInfo.S_WorkNo);
|
}
|
else
|
{
|
LogHelper.Info("未查询到可出空托");
|
}
|
|
}
|
else
|
{
|
string cntrCode = Guid.NewGuid().ToString("N");
|
var cntrInfo = db.Queryable<LocCntrRel>().Where(a => a.S_LOC_CODE == deviceBit).First();
|
if(cntrInfo == null)
|
{
|
LogHelper.Info($"{type}注塑机上未绑定托盘,自动绑定托盘");
|
|
TaskProcess.BindLocCntr(deviceBit, cntrCode, workInfo.S_ItemCode, "");
|
}
|
else
|
{
|
cntrCode = cntrInfo.S_CNTR_CODE;
|
TaskProcess.BindCntrItem(cntrCode, workInfo.S_ItemCode, "", "");
|
}
|
//创建作业
|
WMSHelper.CreateOpTask(deviceBit, "", "入库", taskType, cntrCode,"","",workInfo.S_WorkNo);
|
}
|
}
|
}
|
}
|
}
|
|
/// <summary>
|
/// 自动门
|
/// </summary>
|
/// <param name="data"></param>
|
/// <param name="plc"></param>
|
internal static void AnalysisDoor(string data, Settings.deviceInfo plc)
|
{
|
LogHelper.Info($"自动门状态：{data},地址为：{plc.address}", "自动门");
|
if (data.Length / 2 == plc.deviceNo.Length * 2 || data.Length / 2 == plc.deviceNo.Length * 3)//2 2
|
{
|
LogHelper.Info("自动门状态正确");
|
for (int i = 0; i < plc.deviceNo.Length; i++)
|
{
|
var state = data.Substring(3, 1);
|
LogHelper.Info($"门{plc.deviceNo[i]}的状态{state}");
|
if (doorStatus.Keys.Contains(plc.deviceNo[i]))
|
{
|
doorStatus[plc.deviceNo[i]].info = state;
|
doorStatus[plc.deviceNo[i]].modify = DateTime.Now;
|
}
|
else
|
{
|
doorStatus.Add(plc.deviceNo[i], new signalInfo { info = state, modify = DateTime.Now });
|
}
|
}
|
}
|
}
|
|
#region 自动门--通用
|
private static Dictionary<string, signalInfo> doorStatus = new Dictionary<string, signalInfo>();//普通自动门字典
|
public class signalInfo
|
{
|
public string info { get; set; }
|
public DateTime modify { get; set; }
|
}
|
|
#endregion
|
|
|
internal static void Traffic(string forkliftNo, string lockNo, bool v) {
|
}
|
|
internal static void quliao(WCSTask mst)
|
{
|
LogHelper.Info($"安全交互开始 任务号={mst.S_CODE}", "安全交互");
|
//NDCHelper.ChangeParam(mst.S_TASK_NO.Trim(), 1101, 18);
|
if (LineState.Keys.Contains(mst.S_START_LOC.Trim()))
|
{
|
LogHelper.Info($"任务类型：{mst.S_TYPE}");
|
if (mst.S_TYPE.Contains("翻斗机"))
|
{
|
LogHelper.Info($"查询翻斗机允许取空信号 允许取空信号={LineState[mst.S_START_LOC.Trim()].status} 时间间隔={DateTime.Now.Subtract(LineState[mst.S_START_LOC.Trim()].modify).TotalSeconds}", "安全交互");
|
if ((LineState[mst.S_START_LOC.Trim()].status == "112100" || LineState[mst.S_START_LOC.Trim()].status == "112200") && DateTime.Now.Subtract(LineState[mst.S_START_LOC.Trim()].modify).TotalSeconds < 10)
|
{
|
//NDCHelper.ChangeParam(mst.S_CODE.Trim(), 1101, 18);
|
NDCApi.ChangeOrderParam(mst.S_CODE.Trim(), 18, "1101");
|
TaskProcess.sendSing(mst, 1101);
|
}
|
}
|
else
|
{
|
LogHelper.Info($"查询输送线允许取满信号 允许取满信号={LineState[mst.S_START_LOC.Trim()].status} 时间间隔={DateTime.Now.Subtract(LineState[mst.S_START_LOC.Trim()].modify).TotalSeconds}", "安全交互");
|
if (mst.S_TYPE.Contains("满托下线"))
|
{
|
if ((LineState[mst.S_START_LOC.Trim()].status.Substring(4,2) == "01" || LineState[mst.S_START_LOC.Trim()].status.Substring(6,2) == "02") && DateTime.Now.Subtract(LineState[mst.S_START_LOC.Trim()].modify).TotalSeconds < 10)
|
{
|
//NDCHelper.ChangeParam(mst.S_CODE.Trim(), 1101, 18);
|
NDCApi.ChangeOrderParam(mst.S_CODE.Trim(), 18, "1101");
|
}
|
}
|
else
|
{
|
if (LineState[mst.S_START_LOC.Trim()].status == "1220" && DateTime.Now.Subtract(LineState[mst.S_START_LOC.Trim()].modify).TotalSeconds < 10)
|
{
|
//NDCHelper.ChangeParam(mst.S_CODE.Trim(), 1101, 18);
|
NDCApi.ChangeOrderParam(mst.S_CODE.Trim(), 18, "1101");
|
TaskProcess.sendSing(mst, 1101);
|
}
|
}
|
|
}
|
}
|
else LogHelper.Info($"字典中未找到该key的数据，key：{mst.S_START_LOC}");
|
}
|
|
internal static void Xieliao(WCSTask mst)
|
{
|
try
|
{
|
LogHelper.Info($"安全交互开始 任务号={mst.S_CODE},任务终点：{mst.S_END_LOC}", "安全交互");
|
if (LineState.Keys.Contains(mst.S_END_LOC.Trim()))
|
{
|
LogHelper.Info($"查询到字典中包含终点的关键字，任务类型：{mst.S_TYPE}");
|
if (mst.S_TYPE.Contains("翻斗机"))
|
{
|
LogHelper.Info($"查询翻斗机允许上满信号 允许上满信号={LineState[mst.S_END_LOC.Trim()].status} 时间间隔={DateTime.Now.Subtract(LineState[mst.S_END_LOC.Trim()].modify).TotalSeconds}", "安全交互");
|
if ((LineState[mst.S_END_LOC.Trim()].status == "112100" || LineState[mst.S_END_LOC.Trim()].status == "112200") && DateTime.Now.Subtract(LineState[mst.S_END_LOC.Trim()].modify).TotalSeconds < 10)
|
{
|
//NDCHelper.ChangeParam(mst.S_CODE.Trim(), 1103, 18);
|
NDCApi.ChangeOrderParam(mst.S_CODE.Trim(), 18, "1103");
|
TaskProcess.sendSing(mst, 1103);
|
}
|
}
|
else
|
{
|
LogHelper.Info($"查询输送线允许补空信号 允许补空信号={LineState[mst.S_END_LOC.Trim()].status} 时间间隔={DateTime.Now.Subtract(LineState[mst.S_END_LOC.Trim()].modify).TotalSeconds}", "安全交互");
|
if (mst.S_TYPE.Contains("空托上线"))
|
{
|
if ((LineState[mst.S_END_LOC.Trim()].status.Substring(4,2) == "01" || LineState[mst.S_END_LOC.Trim()].status.Substring(6,2) == "02") && DateTime.Now.Subtract(LineState[mst.S_END_LOC.Trim()].modify).TotalSeconds < 10)
|
{
|
//NDCHelper.ChangeParam(mst.S_CODE.Trim(), 1103, 18);
|
NDCApi.ChangeOrderParam(mst.S_CODE.Trim(), 18, "1103");
|
TaskProcess.sendSing(mst, 1103);
|
}
|
}
|
else
|
{
|
if (LineState[mst.S_END_LOC.Trim()].status == "1021" && DateTime.Now.Subtract(LineState[mst.S_END_LOC.Trim()].modify).TotalSeconds < 10)
|
{
|
//NDCHelper.ChangeParam(mst.S_CODE.Trim(), 1103, 18);
|
NDCApi.ChangeOrderParam(mst.S_CODE.Trim(), 18, "1103");
|
TaskProcess.sendSing(mst, 1103);
|
}
|
}
|
|
}
|
}
|
else LogHelper.Info($"字典中未包含终点的关键字，终点货位：{mst.S_END_LOC}");
|
}
|
catch (Exception ex)
|
{
|
LogHelper.Info("Xieliao err :" + ex.Message);
|
}
|
}
|
}
|
}
|
