优化空托上线通过物料类型检查容器的功能

kazelee

2025-05-27 49efcc39ef399f8f3b170f6b06ffc2177643f1b2

 api/ApiHelper.cs

@@ -33,7 +33,7 @@
                // 将PDA提供的物料编码与贴标机的信息比对
                var cgDetail = db.Queryable<TN_CG_Detail>()
                    .Where(d => d.S_ITEM_CODE == model.ItemCode && d.S_BATCH_NO == model.BatchNo) // 指定：物料编码、批次号
                    .Where(d => d.N_ITEM_STATE == 1 && d.S_ITEM_STATE == "待检") // NOTE 冗余检查：物料状态应该为 1待检
                    .Where(d => d.N_ITEM_STATE == 1 && d.S_ITEM_STATE == "待检") // 新增物料，故物料状态应该为 1待检
                    .First();

                if (cgDetail == null) {
@@ -42,6 +42,8 @@
                    return NewSimpleResult(1, info);
                }

                // 起点货位绑定后，可以不立即设置N_CURRENT_NUM为1
                // 因为AGV取货后就会恢复0，而且货位上锁后不会被访问到
                var startLoc = db.Queryable<TN_Location>()
                    .Where(l => l.S_CODE == model.StartLoc) // 指定：起点货位号
                    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：未上锁
@@ -63,9 +65,9 @@

                // TODO 满箱入库算法待优化
                var endLoc = db.Queryable<TN_Location>()
                    .Where(a => Settings.AreaMap[AreaName.满托存放区].Contains(a.S_AREA_CODE))
                    .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(a => a.N_CURRENT_NUM == 0) // 筛选：空货位
                    .Where(l => Settings.AreaMap[AreaName.满托存放区].Contains(l.S_AREA_CODE))
                    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(l => l.N_CURRENT_NUM == 0) // 筛选：空货位
                    .OrderBy(l => l.N_LAYER)
                    .First();

@@ -243,10 +245,11 @@
            var db = new SqlHelper<object>().GetInstance();
            var info = "";
            try {
                // 现在PDA没有单独的绑定流程，绑定在入库时完成
                var startLoc = db.Queryable<TN_Location>()
                    .Where(a => a.S_CODE == model.StartLoc) // 指定：起点货位
                    .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(a => a.N_CURRENT_NUM == 1)
                    .Where(l => l.S_CODE == model.StartLoc) // 指定：起点货位
                    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(l => l.N_CURRENT_NUM == 0) // 绑定前货位为空
                    .First();

                if (startLoc == null) {
@@ -256,22 +259,29 @@
                }

                // 查看容器与起点货位是否绑定
                var locCntrRel = db.Queryable<TN_Loc_Container>()
                    .Where(c => c.S_LOC_CODE == model.StartLoc && c.S_CNTR_CODE == model.CntrCode)
                    .First();
                //var locCntrRel = db.Queryable<TN_Loc_Container>()
                //    .Where(c => c.S_LOC_CODE == model.StartLoc && c.S_CNTR_CODE == model.CntrCode)
                //    .First();

                if (locCntrRel == null) {
                    info = $"起点位置{model.StartLoc}没有绑定容器{model.CntrCode}";
                    LogHelper.Info(info);
                    return NewSimpleResult(3, info);
                }
                //if (locCntrRel == null) {
                //    info = $"起点位置{model.StartLoc}没有绑定容器{model.CntrCode}";
                //    LogHelper.Info(info);
                //    return NewSimpleResult(3, info);
                //}

                // 绑定货位和容器号
                var locCntrRel = new TN_Loc_Container {
                    S_LOC_CODE = model.StartLoc,
                    S_CNTR_CODE = model.CntrCode,
                    S_CNTR_TYPE = "托盘",
                };

                // TODO 暂定选择最低层按区位顺序入库，后面待修改
                var endLoc = db.Queryable<TN_Location>()
                    .Where(l => Settings.AreaMap[AreaName.空托存放区].Contains(l.S_AREA_CODE))
                    .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(a => a.N_CURRENT_NUM == 0)
                    .OrderBy(l => l.N_LAYER)
                    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(l => l.N_CURRENT_NUM == 0)
                    .OrderBy(l => new { l.N_LAYER, row=SqlFunc.Desc(l.S_AREA_CODE) })
                    .First();

                if (endLoc == null) {
@@ -287,6 +297,13 @@
                LocationHelper.LockLoc(ref endLoc, 1); // 终点入库锁

                using (var tran = db.Ado.UseTran()) {
                    if (db.Insertable<TN_Loc_Container>(locCntrRel).ExecuteCommand() <= 0) {
                        info = $"插入货位容器关系失败：" + JsonConvert.SerializeObject(locCntrRel);
                        tran.RollbackTran();
                        LogHelper.Info(info);
                        return NewSimpleResult(4, info);
                    }

                    if (db.Updateable<TN_Location>(startLoc).UpdateColumns(it => new {
                        it.N_LOCK_STATE,
                        it.S_LOCK_STATE,
@@ -341,9 +358,9 @@
            var info = "";
            try {
                var startLoc = db.Queryable<TN_Location>()
                    .Where(a => a.S_CODE == model.StartLoc)
                    .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(a => a.N_CURRENT_NUM == 1) // 筛选：有货货位
                    .Where(l => l.S_CODE == model.StartLoc)
                    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y")
                    .Where(l => l.N_CURRENT_NUM == 0) // 绑定前货位为空
                    .First();

                if (startLoc == null) {
@@ -353,21 +370,28 @@
                }

                // 查看容器与起点货位是否绑定
                var locCntrRel = db.Queryable<TN_Loc_Container>()
                    .Where(c => c.S_LOC_CODE == model.StartLoc && c.S_CNTR_CODE == model.CntrCode)
                    .First();
                //var locCntrRel = db.Queryable<TN_Loc_Container>()
                //    .Where(c => c.S_LOC_CODE == model.StartLoc && c.S_CNTR_CODE == model.CntrCode)
                //    .First();

                if (locCntrRel == null) {
                    info = $"起点位置{model.StartLoc}没有绑定容器{model.CntrCode}";
                    LogHelper.Info(info);
                    return NewSimpleResult(3, info);
                }
                //if (locCntrRel == null) {
                //    info = $"起点位置{model.StartLoc}没有绑定容器{model.CntrCode}";
                //    LogHelper.Info(info);
                //    return NewSimpleResult(3, info);
                //}

                // TODO 暂定选择最低层按区位顺序入库，后面待修改
                // 绑定货位和容器号
                var locCntrRel = new TN_Loc_Container {
                    S_LOC_CODE = model.StartLoc,
                    S_CNTR_CODE = model.CntrCode,
                    S_CNTR_TYPE = "好运箱",
                };

                // TODO 暂定选择最低层顺序入库，后面待修改
                var endLoc = db.Queryable<TN_Location>()
                    .Where(l => Settings.AreaMap[AreaName.空箱存放区].Contains(l.S_AREA_CODE))
                    .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(a => a.N_CURRENT_NUM == 0)
                    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y")
                    .Where(l => l.N_CURRENT_NUM == 0)
                    .OrderBy(l => new { l.N_LAYER })
                    .First();

@@ -382,6 +406,13 @@
                LocationHelper.LockLoc(ref endLoc, 1); // 终点入库锁

                using (var tran = db.Ado.UseTran()) {
                    if (db.Insertable<TN_Loc_Container>(locCntrRel).ExecuteCommand() <= 0) {
                        info = $"插入货位容器关系失败：" + JsonConvert.SerializeObject(locCntrRel);
                        tran.RollbackTran();
                        LogHelper.Info(info);
                        return NewSimpleResult(4, info);
                    }

                    if (db.Updateable<TN_Location>(startLoc).UpdateColumns(it => new {
                        it.N_LOCK_STATE,
                        it.S_LOCK_STATE,
@@ -437,23 +468,53 @@
            var taskInfo = Settings.TaskMap[taskName];
            var info = "";
            try {
                // TODO 符合物料信息的货位
                // 找符合物料信息的货位
                //var startLoc = db.Queryable<TN_Location>()
                //    .LeftJoin<TN_Loc_Container>((l, c) => l.S_CODE == c.S_LOC_CODE) // 联表：货位容器关系表
                //    .LeftJoin<TN_Container_Item>((l, c, i) => c.S_CNTR_CODE == i.S_CNTR_CODE) // 联表：容器与物料类型绑定表
                //    .Where(l => taskInfo.StartAreas.Contains(l.S_AREA_CODE)) // 限定在空托存放区中找容器货位
                //    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：没有锁状态
                //    .Where(l => l.N_CURRENT_NUM == 1) // 筛选：有货货位
                //    .Where((l, c) => c.S_CNTR_CODE == model.CntId) // 找指定容器号
                //    .Where((l, c, i) => i.S_ITEM_CODE == model.ItemCode) // 确保容器编码绑定的物料编码与所需一致
                //    .First();

                //if (startLoc == null) {
                //    info = $"在空托存放区中，找不到符合{model.ItemCode}物料，且编码为{model.CntId}的空托盘";
                //    LogHelper.Info(info);
                //    return NewSimpleResult(2, info);
                //}

                //var locCntrRel = db.Queryable<TN_Loc_Container>().First(
                //    a => a.S_LOC_CODE == startLoc.S_CODE
                //    && a.S_CNTR_CODE == model.CntId);

                //if (locCntrRel == null) {
                //    return NewSimpleResult(3, $"起点位置 '{startLoc.S_CODE}' 没有绑定容器 '{model.CntId}'");
                //}

                var cntrItemRel = db.Queryable<TN_Container_Item>()
                    .Where(i => i.S_CNTR_CODE == model.CntId && i.S_ITEM_CODE == model.ItemCode)
                    .First();

                if (cntrItemRel == null) {
                    info = $"容器{model.CntId}不符合物料{model.ItemCode}：没有在容器物料类型登记表中找到";
                    LogHelper.Info(info);
                    return NewSimpleResult(2, info);
                }

                var startLoc = db.Queryable<TN_Location>()
                    .Where(l => taskInfo.StartAreas.Contains(l.S_AREA_CODE))
                    .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(a => a.N_CURRENT_NUM == 1) // 筛选：有货货位
                    .LeftJoin<TN_Loc_Container>((l, c) => l.S_CODE == c.S_LOC_CODE) // 联表：货位容器关系表
                    .Where(l => taskInfo.StartAreas.Contains(l.S_AREA_CODE)) // 限定在空托存放区中找容器货位
                    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：没有锁状态
                    .Where(l => l.N_CURRENT_NUM == 1) // 筛选：有货货位
                    .Where((l, c) => c.S_CNTR_CODE == model.CntId) // 找指定容器号
                    .First();

                if (startLoc == null) {
                    return NewSimpleResult(2, $"没有合适的起点位置");
                }

                var locCntrRel = db.Queryable<TN_Loc_Container>().First(
                    a => a.S_LOC_CODE == startLoc.S_CODE
                    && a.S_CNTR_CODE == model.CntId);

                if (locCntrRel == null) {
                    return NewSimpleResult(3, $"起点位置 '{startLoc.S_CODE}' 没有绑定容器 '{model.CntId}'");
                    info = $"在空托存放区中，找不到符合{model.ItemCode}物料，且编码为{model.CntId}的空托盘";
                    LogHelper.Info(info);
                    return NewSimpleResult(3, info);
                }

                var endLoc = db.Queryable<TN_Location>()
@@ -464,10 +525,12 @@
                    .First();

                if (endLoc == null) {
                    return NewSimpleResult(4, $"终点位置 不存在或不具备放货要求");
                    info = $"终点位置 不存在或不具备放货要求";
                    LogHelper.Info(info);
                    return NewSimpleResult(4, info);
                }

                var cntId = locCntrRel.S_CNTR_CODE;
                var cntId = model.CntId;
                var task = WCSHelper.BuildTask(startLoc, endLoc, cntId, taskName);

                LocationHelper.LockLoc(ref startLoc, 2); // 起点出库锁
@@ -529,23 +592,27 @@
            var taskInfo = Settings.TaskMap[taskName];
            var info = "";
            try {
                // TODO 符合物料信息的货位
                var startLoc = db.Queryable<TN_Location>()
                    .LeftJoin<TN_Loc_Container>((l, c) => l.S_CODE == c.S_LOC_CODE)
                    .Where(l => taskInfo.StartAreas.Contains(l.S_AREA_CODE))
                    .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选：未上锁
                    .Where(a => a.N_CURRENT_NUM == 1).First();
                    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y")
                    .Where(l => l.N_CURRENT_NUM == 1)
                    .Where((l, c) => c.S_CNTR_CODE == model.CntId)
                    .First();

                if (startLoc == null) {
                    return NewSimpleResult(2, $"没有合适的起点位置");
                    info = $"在空箱存放区中，找不到编码为{model.CntId}的空好运箱";
                    LogHelper.Info(info);
                    return NewSimpleResult(2, info);
                }

                var locCntrRel = db.Queryable<TN_Loc_Container>().First(
                    a => a.S_LOC_CODE == startLoc.S_CODE
                    && a.S_CNTR_CODE == model.CntId);
                //var locCntrRel = db.Queryable<TN_Loc_Container>().First(
                //    a => a.S_LOC_CODE == startLoc.S_CODE
                //    && a.S_CNTR_CODE == model.CntId);

                if (locCntrRel == null) {
                    return NewSimpleResult(3, $"起点位置 '{startLoc.S_CODE}' 没有绑定容器 '{model.CntId}'");
                }
                //if (locCntrRel == null) {
                //    return NewSimpleResult(3, $"起点位置 '{startLoc.S_CODE}' 没有绑定容器 '{model.CntId}'");
                //}

                var endLoc = db.Queryable<TN_Location>()
                    .Where(l => Settings.AreaMap[AreaName.包装区].Contains(l.S_AREA_CODE))
@@ -558,7 +625,7 @@
                    return NewSimpleResult(4, $"终点位置 不存在或不具备放货要求");
                }

                var cntId = locCntrRel.S_CNTR_CODE;
                var cntId = model.CntId;
                var task = WCSHelper.BuildTask(startLoc, endLoc, cntId, taskName);

                LocationHelper.LockLoc(ref startLoc, 2); // 起点出库锁
@@ -935,9 +1002,30 @@
                    return NewSimpleResult(2, $"起点货位 {model.StartLoc}");
                }

                var endLoc = db.Queryable<TN_Location, TN_Loc_Container>((l, c) => l.S_CODE == c.S_LOC_CODE)
                    .Where((l, c) => c.S_CNTR_TYPE == locCntrRel.S_CNTR_TYPE)
                    .First();
                var endLoc = new TN_Location();
                if (locCntrRel.S_CNTR_TYPE == "托盘") {
                    endLoc = db.Queryable<TN_Location>()
                        .Where(l => Settings.AreaMap[AreaName.满托存放区].Contains(l.S_AREA_CODE))
                        .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：未上锁
                        .Where(l => l.N_CURRENT_NUM == 0) // 起点绑定前没有容器
                        .First();
                }
                else if (locCntrRel.S_CNTR_TYPE =="好运箱"){
                    endLoc = db.Queryable<TN_Location>()
                        .Where(l => Settings.AreaMap[AreaName.满箱存放区].Contains(l.S_AREA_CODE))
                        .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：未上锁
                        .Where(l => l.N_CURRENT_NUM == 0) // 起点绑定前没有容器
                        .First();
                }
                else {
                    endLoc = null;
                }

                //var endLoc = db.Queryable<TN_Location, TN_Loc_Container>((l, c) => l.S_CODE == c.S_LOC_CODE)
                //    .Where((l, c) => c.S_CNTR_TYPE == locCntrRel.S_CNTR_TYPE)
                //    .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选：未上锁
                //    .Where(l => l.N_CURRENT_NUM == 0) // 起点绑定前没有容器
                //    .First();

                if (endLoc == null) {
                    return NewSimpleResult(3, $"不存在合适的终点货位可以回库");