using System; using System.Collections.Generic; using System.Linq; using System.Text; using System.Threading.Tasks; using HH.WCS.Mobox3.DSZSH.device; using HH.WCS.Mobox3.DSZSH.models; using HH.WCS.Mobox3.DSZSH.util; using HH.WCS.Mobox3.DSZSH.wms; using Microsoft.Win32; using Newtonsoft.Json; namespace HH.WCS.Mobox3.DSZSH.core { public class Monitor { public class ItemData { public string item_code { get; set; } public string batch_no { get; set;} public string cntr_code { get; set; } } public static void CheckInbound() { var db = new SqlHelper().GetInstance(); var info = ""; const string taskName = TaskName.T托盘_满托下线入库; const string cntrType = "托盘"; try { // 查产线是否有物料信息 foreach (var prod in Settings.ProductionLines) { if (int.Parse(prod.Id) > 1) break; // TEST //var prodDevice = new ProductionLineDevice(prod); // TODO 待需求确定后再处理 //TcpClientHelper.Link("127.0.0.1", 8550); // 用于测试 TcpClientHelper.Link(prod.PlcIp, prod.PlcPort); // TCPClient传递信息的时候,不要用断点阻塞程序 // {"item_code":"CG1001","batch_no":"BN1001","cntr_code":"CN2505111"} if (!TcpClientHelper.TryReadProductionLine(out byte[] read)) { info = $"测试{prod.Id}号产线{prod.PlcIp}:{prod.PlcPort}:读取产线信息失败"; LogHelper.Info(info); continue; } // 3. 将寄存器值转换为字节数组 //byte[] bytes = TcpClientHelper.ConvertRegistersToBytes(registers); // 4. 将字节数组转换为字符串 string result = TcpClientHelper.ConvertBytesToString(read); //var itemData = BitConverter.ToString(read); LogHelper.Info($"读取的产线信息{result}"); var data = JsonConvert.DeserializeObject(result); LogHelper.Info(JsonConvert.SerializeObject(data)); var itemCode = data.item_code; var batchNo = data.batch_no; var cntrCode = data.cntr_code; var startLocCode = prod.OffLoc[0]; // 用于测试 //var startLocCode = "CX01"; // 用于测试 var cgDetail = new TN_CG_Detail { S_ITEM_CODE = itemCode, S_BATCH_NO = batchNo, S_CNTR_CODE = cntrCode, }; var needInsertContainer = false; var needUpdateContainer = false; // TEMP 自动触发的托盘下线暂时不考虑判断,默认没有时写入 // 查容器信息表是否已经有这个容器 var cntr = db.Queryable() .Where(c => c.S_CODE == cntrCode).First(); // 如果找不到该容器,需要添加,并且将容器来源设置为任务名称 if (cntr == null) { needInsertContainer = true; LogHelper.Info($"轮询:{taskName}:容器:{cntrCode},在容器表中没有登记,登记并设置容器来源为:{taskName}"); cntr = new TN_Container { S_CODE = cntrCode, S_TYPE = cntrType, S_SPEC = itemCode, }; } else { // 如果找到该容器,但容器物料类型与下线物料不符,记录并直接覆盖(待定) if (!string.IsNullOrEmpty(cntr.S_SPEC) && cntr.S_SPEC != itemCode) { needUpdateContainer = true; LogHelper.Info($"轮询:{taskName}:容器表中容器{cntrCode}对应的物料信息:{cntr.S_SPEC}," + $"与所需要的物料信息{itemCode}不符,直接覆盖结果"); cntr.S_SPEC = itemCode; } } var startLoc = db.Queryable() .Where(l => l.S_CODE == startLocCode) // 指定:起点货位号 .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选:未上锁 .Where(l => l.N_CURRENT_NUM == 0) .First(); if (startLoc == null) { info = $"起点位置 '{startLocCode}' 不存在或不具备取货要求"; LogHelper.Info(info); continue; } // 绑定货位和容器号 var locCntrRel = new TN_Loc_Container { S_LOC_CODE = startLocCode, S_CNTR_CODE = cgDetail.S_CNTR_CODE, S_CNTR_TYPE = cntrType, }; var endLoc = db.Queryable() .Where(a => Settings.AreaMap[AreaName.K空托存放区].Contains(a.S_AREA_CODE)) .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选:未上锁 .Where(a => a.N_CURRENT_NUM == 0) // 筛选:空货位 .OrderBy(l => l.N_LAYER) .First(); if (endLoc == null) { info = "空托入库暂时没有合适的货位可以入库"; LogHelper.Info(info); continue; } var cntId = locCntrRel.S_CNTR_CODE; var task = WCSHelper.BuildTask(startLoc, endLoc, cntId, taskName); LocationHelper.LockStartLoc(ref startLoc); // 起点出库锁 LocationHelper.LockEndLoc(ref endLoc); // 终点入库锁 cntr.S_SOURCE = task.S_CODE; cntr.T_MODIFY = DateTime.Now; using (var tran = db.Ado.UseTran()) { if (needInsertContainer) { if (db.Insertable(cntr).ExecuteCommand() <= 0) { info = $"插入容器表失败:" + JsonConvert.SerializeObject(cntr); tran.RollbackTran(); LogHelper.Info(info); continue; } } else if (needUpdateContainer) { if (db.Updateable(cntr) .UpdateColumns(c => new { c.S_SPEC, c.S_SOURCE, c.T_MODIFY }).ExecuteCommand() <= 0) { info = $"更新容器表失败:" + JsonConvert.SerializeObject(cntr); tran.RollbackTran(); LogHelper.Info(info); continue; } } if (db.Insertable(cgDetail).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"插入容器货品信息表失败:物料编码{cgDetail.S_ITEM_CODE},容器编码{cgDetail.S_CNTR_CODE}"; LogHelper.Info(info); continue; } if (db.Insertable(locCntrRel).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"插入货位容器关系表失败:货位编码{locCntrRel.S_LOC_CODE},容器编码{locCntrRel.S_CNTR_CODE}"; LogHelper.Info(info); continue; } if (db.Updateable(startLoc).UpdateColumns(it => new { it.N_LOCK_STATE, it.S_LOCK_STATE, it.S_LOCK_OP, it.T_MODIFY, it.N_CURRENT_NUM, // 起点货位绑定后,将货位状态更新 }).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败:更新起点货位{startLoc.S_CODE}锁状态失败"; LogHelper.Info(info); continue; } if (db.Updateable(endLoc).UpdateColumns(it => new { it.N_LOCK_STATE, it.S_LOCK_STATE, it.S_LOCK_OP, it.T_MODIFY, }).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败:更新终点货位{endLoc.S_CODE}锁状态失败"; LogHelper.Info(info); continue; } if (db.Insertable(task).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败,任务号={task.S_CODE},容器号={cntId},起点={startLoc.S_CODE},终点={endLoc.S_CODE}"; LogHelper.Info(info); continue; } tran.CommitTran(); info = $"生成任务'{taskName}'成功,任务号={task.S_CODE},容器号={cntId},起点={startLoc.S_CODE},终点={endLoc.S_CODE}"; LogHelper.Info(info); continue; } } } catch (Exception ex) { LogHelper.InfoEx(ex); } } public static void CheckOutboundOrder() { var db = new SqlHelper().GetInstance(); var info = ""; const string taskName = TaskName.C成品胶出库; try { var orderList = db.Queryable() .Where(c => c.N_B_STATE == 1) .OrderBy(c => c.T_CREATE, SqlSugar.OrderByType.Asc) .ToList(); if (orderList.Count == 0) { info = $"轮询:{taskName}:暂无待执行的{taskName}单"; LogHelper.Info(info); return; } var detailList = new List(); foreach (var order in orderList) { var doingCount = db.Queryable() .Count(d => d.S_OO_NO == order.S_NO && d.N_B_STATE >= 2); // 执行中 var allCount = db.Queryable() .Count(d => d.S_OO_NO == order.S_NO); info = $"轮询:{taskName}:统计{taskName}单'{order.S_NO}'任务已下发:{doingCount}/{allCount}"; LogHelper.Info(info); if (doingCount == allCount) { order.N_B_STATE = 2; // 所有任务都已执行 db.Updateable(order).UpdateColumns(it => new { it.N_B_STATE }).ExecuteCommand(); continue; } var lastDetail = db.Queryable() .Where(d => d.S_OO_NO == order.S_NO && d.N_B_STATE == 2) // [NOTE] 或者改成查task .First(); if (lastDetail != null) { info = $"轮询:{taskName}:{taskName}单'{order.S_NO}'上一个任务仍在进行中:" + JsonConvert.SerializeObject(lastDetail); LogHelper.Info(info); continue; } var outboundDetail = db.Queryable() .Where(a => a.S_OO_NO == order.S_NO && a.N_B_STATE == 1) // 已下发 .First(); if (outboundDetail == null) { info = $"轮询:{taskName}:仍有任务未执行完成,但当前没有已下发的任务"; LogHelper.Info(info); continue; } detailList.Add(outboundDetail); } if (detailList.Count == 0) { // 上面流程已经打印过日志 return; } foreach (var detail in detailList) { var startLoc = db.Queryable() .LeftJoin((l, c) => l.S_CODE == c.S_LOC_CODE) .Where((l, c) => c.S_CNTR_CODE == detail.S_CNTR_CODE) // 根据容器号搜索起点货位 .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选:未上锁 .Where(l => l.N_CURRENT_NUM == 1) .First(); if (startLoc == null) { info = $"轮询:{taskName}:没有找到合适的起点货位!"; LogHelper.Info(info); continue; } var endLoc = db.Queryable() .Where(a => a.S_AREA_CODE == detail.S_END_AREA) .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") .Where(a => a.N_CURRENT_NUM == 0).First(); if (endLoc == null) { info = $"轮询:{taskName}:没有找到合适的终点货位!单号'{detail.S_OO_NO}'要求终点库区为'{detail.S_END_AREA}'"; LogHelper.Info(info); continue; } detail.N_B_STATE = 2; var cntId = detail.S_CNTR_CODE; var erp_no = string.IsNullOrEmpty(detail.S_BS_NO) ? "" : detail.S_BS_NO; var task = WCSHelper.BuildTask(startLoc, endLoc, cntId, taskName, detail.S_OO_NO, erp_no); LocationHelper.LockStartLoc(ref startLoc); // 起点出库锁 LocationHelper.LockEndLoc(ref endLoc); // 终点入库锁 using (var tran = db.Ado.UseTran()) { if (db.Updateable(detail).UpdateColumns(it => it.N_B_STATE).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"轮询:{taskName}:修改明细表状态为完成--失败!"; LogHelper.Info(info); continue; } if (db.Updateable(startLoc).UpdateColumns(it => new { it.N_LOCK_STATE, it.S_LOCK_STATE, it.S_LOCK_OP, it.T_MODIFY, it.N_CURRENT_NUM, // 起点货位绑定后,将货位状态更新 }).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败:更新起点货位{startLoc.S_CODE}锁状态失败"; LogHelper.Info(info); continue; } if (db.Updateable(endLoc).UpdateColumns(it => new { it.N_LOCK_STATE, it.S_LOCK_STATE, it.S_LOCK_OP, it.T_MODIFY, }).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败:更新终点货位{endLoc.S_CODE}锁状态失败"; LogHelper.Info(info); continue; } if (db.Insertable(task).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败,任务号={task.S_CODE},容器号={cntId},起点={startLoc.S_CODE},终点={endLoc.S_CODE}"; LogHelper.Info(info); continue; } tran.CommitTran(); info = $"生成任务'{taskName}'成功,任务号={task.S_CODE},容器号={cntId},起点={startLoc.S_CODE},终点={endLoc.S_CODE}"; LogHelper.Info(info); continue; } } //// BEG 查找6个月以前的任务表和任务动作表 //var oldTaskList = db.Queryable() // .Where(t => t.T_MODIFY < DateTime.Now.AddMonths(-6)) // .Where(t => t.N_B_STATE == 3 && t.S_B_STATE == "完成") // .ToList(); //var oldTaskActionList = db.Queryable((t, a) => t.S_CODE == a.S_TASK_CODE) // .Where(t => t.T_MODIFY < DateTime.Now.AddMonths(-6)) // .Where(t => t.N_B_STATE == 3 && t.S_B_STATE == "完成") // .Select((t, a) => a) // .ToList(); //// END //using (var tran = db.Ado.UseTran()) { // // 在出库轮询中处理,查找任务单是否有半年前且已经完成的任务,如果有则删除 // // 这个操作不影响正常流程,如果失败也不需要回滚 // //if (db.Deleteable() // // .Where(t => t.T_MODIFY < DateTime.Now.AddMonths(-6)) // // .Where(t => t.N_B_STATE == 3 && t.S_B_STATE == "完成") // // .ExecuteCommand() <= 0) { // // info = $"轮询{taskName}单时尝试删除半年前的任务失败"; // // LogHelper.Info(info); // //} // if (db.Deleteable(oldTaskList).ExecuteCommand() <= 0 // && db.Deleteable(oldTaskActionList).ExecuteCommand() <= 0) { // info = $"轮询{taskName}单时尝试删除半年前的任务失败"; // LogHelper.Info(info); // } //} } catch (Exception ex) { info = $"轮询:{taskName}:发生了异常:{ex.Message}"; LogHelper.InfoEx(ex); } } public static void CheckCheckOrder() { var db = new SqlHelper().GetInstance(); var info = ""; const string taskName = TaskName.C抽检_出库; try { var orderList = db.Queryable() .Where(c => c.N_B_STATE == 1) .OrderBy(c => c.T_CREATE, SqlSugar.OrderByType.Asc) .ToList(); if (orderList.Count == 0) { LogHelper.Info($"轮询:{taskName}:暂无待执行的{taskName}单"); return; } var detailList = new List(); foreach (var order in orderList) { var doingCount = db.Queryable() .Count(d => d.S_OO_NO == order.S_NO && d.N_B_STATE >= 2); // 执行中 var allCount = db.Queryable() .Count(d => d.S_OO_NO == order.S_NO); LogHelper.Info($"轮询:{taskName}:统计{taskName}单'{order.S_NO}'任务已下发:{doingCount}/{allCount}"); if (doingCount == allCount) { order.N_B_STATE = 2; // 所有任务都已执行 db.Updateable(order).UpdateColumns(it => new { it.N_B_STATE }).ExecuteCommand(); continue; } var checkDetailList = db.Queryable() .Where(a => a.S_OO_NO == order.S_NO && a.N_B_STATE == 1) // 已下发 .ToList(); if (checkDetailList.Count == 0) { LogHelper.Info($"轮询:{taskName}:仍有任务未执行完成,但当前没有已下发的任务"); continue; } foreach (var checkDetail in checkDetailList) { detailList.Add(checkDetail); } } foreach (var detail in detailList) { var startLoc = db.Queryable() .LeftJoin((l, c) => l.S_CODE == c.S_LOC_CODE) .Where((l, c) => c.S_CNTR_CODE == detail.S_CNTR_CODE) .First(); if (startLoc == null) { LogHelper.Info($"轮询:{taskName}:没有找到合适的起点货位!"); continue; } var endLoc = db.Queryable() .Where(l => l.S_AREA_CODE == detail.S_END_AREA) .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选:未上锁 .Where(a => a.N_CURRENT_NUM == 0).First(); if (endLoc == null) { LogHelper.Info($"轮询:{taskName}:没有找到合适的终点货位!"); continue; } detail.N_B_STATE = 2; var cntId = detail.S_CNTR_CODE; var task = WCSHelper.BuildTask(startLoc, endLoc, cntId, taskName, detail.S_OO_NO); LocationHelper.LockStartLoc(ref startLoc); // 起点出库锁 LocationHelper.LockEndLoc(ref endLoc); // 终点入库锁 using (var tran = db.Ado.UseTran()) { if (db.Updateable(detail).UpdateColumns(it => it.N_B_STATE).ExecuteCommand() <= 0) { tran.RollbackTran(); LogHelper.Info($"轮询:{taskName}:修改{taskName}单明细表状态为完成--失败!"); continue; } if (db.Updateable(startLoc).UpdateColumns(it => new { it.N_LOCK_STATE, it.S_LOCK_STATE, it.S_LOCK_OP, it.T_MODIFY, it.N_CURRENT_NUM, // 起点货位绑定后,将货位状态更新 }).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败:更新起点货位{startLoc.S_CODE}锁状态失败"; LogHelper.Info(info); continue; } if (db.Updateable(endLoc).UpdateColumns(it => new { it.N_LOCK_STATE, it.S_LOCK_STATE, it.S_LOCK_OP, it.T_MODIFY, }).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败:更新终点货位{endLoc.S_CODE}锁状态失败"; LogHelper.Info(info); continue; } if (db.Insertable(task).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败,任务号={task.S_CODE},容器号={cntId},起点={startLoc.S_CODE},终点={endLoc.S_CODE}"; LogHelper.Info(info); continue; } tran.CommitTran(); info = $"生成任务'{taskName}'成功,任务号={task.S_CODE},容器号={cntId},起点={startLoc.S_CODE},终点={endLoc.S_CODE}"; LogHelper.Info(info); continue; } } } catch (Exception ex) { LogHelper.InfoEx(ex); } } public static void CheckShiftOrder() { var db = new SqlHelper().GetInstance(); var info = ""; const string taskName = TaskName.Y移库; try { var orderList = db.Queryable() .Where(c => c.N_B_STATE == 1) .OrderBy(c => c.T_CREATE, SqlSugar.OrderByType.Asc) .ToList(); if (orderList.Count == 0) { LogHelper.Info($"轮询:{taskName}:暂无待执行的{taskName}单"); return; } var detailList = new List(); foreach (var order in orderList) { var doingCount = db.Queryable() .Count(d => d.S_OO_NO == order.S_NO && d.N_B_STATE >= 2); // 执行中 var allCount = db.Queryable() .Count(d => d.S_OO_NO == order.S_NO); LogHelper.Info($"轮询:{taskName}:统计{taskName}单={order.S_NO}任务已下发:{doingCount}/{allCount}"); if (doingCount == allCount) { order.N_B_STATE = 2; // 所有任务都已执行 db.Updateable(order).UpdateColumns(it => new { it.N_B_STATE }).ExecuteCommand(); continue; } var checkDetailList = db.Queryable() .Where(a => a.S_OO_NO == order.S_NO && a.N_B_STATE == 1) // 已下发 .ToList(); if (checkDetailList.Count == 0) { LogHelper.Info($"轮询:{taskName}:仍有任务未执行完成,但当前没有已下发的任务"); continue; } foreach (var checkDetail in checkDetailList) { detailList.Add(checkDetail); } } foreach (var detail in detailList) { var startLoc = db.Queryable() .LeftJoin((l, c) => l.S_CODE == c.S_LOC_CODE) .Where((l, c) => c.S_CNTR_CODE == detail.S_CNTR_CODE) .Where(l => l.N_LOCK_STATE == 0 && l.S_LOCK_STATE == "无" && l.C_ENABLE == "Y") // 筛选:未上锁 .Where(l => l.N_CURRENT_NUM == 1) .First(); if (startLoc == null) { info = $"轮询:{taskName}:没有找到容器号={detail.S_CNTR_CODE}的起点货位!需要满足:未上锁、当前容器数量=1"; LogHelper.Info(info); continue; } var endLoc = db.Queryable() .Where(l => l.S_AREA_CODE == detail.S_END_AREA) .Where(a => a.N_LOCK_STATE == 0 && a.S_LOCK_STATE == "无" && a.C_ENABLE == "Y") // 筛选:未上锁 .Where(a => a.N_CURRENT_NUM == 0).First(); if (endLoc == null) { info = $"轮询:{taskName}:没有找到终点货位={detail.S_END_AREA}的终点货位!需要满足:未上锁、当前容器数量=0"; LogHelper.Info(info); continue; } detail.N_B_STATE = 2; var cntId = detail.S_CNTR_CODE; var task = WCSHelper.BuildTask(startLoc, endLoc, cntId, taskName, detail.S_OO_NO); LocationHelper.LockStartLoc(ref startLoc); // 起点出库锁 LocationHelper.LockEndLoc(ref endLoc); // 终点入库锁 using (var tran = db.Ado.UseTran()) { if (db.Updateable(detail).UpdateColumns(it => it.N_B_STATE).ExecuteCommand() <= 0) { tran.RollbackTran(); LogHelper.Info($"轮询:{taskName}:修改{taskName}单明细表状态为完成--失败!"); continue; } if (db.Updateable(startLoc).UpdateColumns(it => new { it.N_LOCK_STATE, it.S_LOCK_STATE, it.S_LOCK_OP, it.T_MODIFY, it.N_CURRENT_NUM, // 起点货位绑定后,将货位状态更新 }).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败:更新起点货位{startLoc.S_CODE}锁状态失败"; LogHelper.Info(info); continue; } if (db.Updateable(endLoc).UpdateColumns(it => new { it.N_LOCK_STATE, it.S_LOCK_STATE, it.S_LOCK_OP, it.T_MODIFY, }).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败:更新终点货位{endLoc.S_CODE}锁状态失败"; LogHelper.Info(info); continue; } if (db.Insertable(task).ExecuteCommand() <= 0) { tran.RollbackTran(); info = $"生成任务'{taskName}'失败,任务号={task.S_CODE},容器号={cntId},起点={startLoc.S_CODE},终点={endLoc.S_CODE}"; LogHelper.Info(info); continue; } tran.CommitTran(); info = $"生成任务'{taskName}'成功,任务号={task.S_CODE},容器号={cntId},起点={startLoc.S_CODE},终点={endLoc.S_CODE}"; LogHelper.Info(info); continue; } } } catch (Exception ex) { LogHelper.InfoEx(ex); } } } }